C5303837 (5303837) is a 28V/70A brushless generator for Cummins QSB6.7 engines, original equipment from DCEC. It features brushless structure, built-in AVR regulator and 8-diode bridge, ensuring stable power output, strong vibration resistance, long service life and low maintenance. It supplies power for vehicle electrical systems and charges the battery.
Technical Parameters
- Part Number: C5303837 (5303837)
- Brand: DCEC Cummins / Prestolite
- Type: Brushless AC Alternator with built-in AVR
- Rated Voltage: 28V DC
- Rated Current: 70A
- Fit Engine: Cummins QSB6.7 series
- Pulley: 8PK serpentine pulley (3281533)
- Material: Cast iron housing, copper windings, silicon steel core
- Connections: B+ output, D+ indicator, W speed signal
- Regulator: Internal integrated circuit AVR
- Insulation Class: B (130℃)
- Operating Temp: -40℃ ~ 125℃
- Protection: IP55
- Weight: Approx. 6.5kg
- Cross Reference: 3415609, 5282509, AVE276W
Application
- Fit Models: Cummins QSB6.7, Dongfeng Tianlong/Tianjin, XCMG GR2605 grader, Hyundai/Doosan excavators, LiuGong/XGMA loaders
- Working Conditions: Mining, construction, road transport, heavy-duty continuous operation
- Location: Front of engine, driven by crankshaft pulley
- Function: Supplies power to electrical systems and charges battery; regulator stabilizes voltage to prevent over/under charging
Common Faults & Troubleshooting
1. No Output, Charge Light On
- Cause: Defective regulator, failed diodes, open winding, poor connection
- Fix: Test B+ voltage (≥28V at idle); check wiring; replace assembly if internal fault
2. Low Output (<27V)
- Cause: Loose belt, dirty slip rings, weak regulator, partial winding short
- Fix: Adjust belt tension (10–15mm deflection); clean slip rings; replace if output <60A under load
3. Over Voltage (>29V)
- Cause: Defective voltage regulator
- Fix: Replace alternator immediately to avoid battery/electrical damage
4. Noise & Vibration
- Cause: Worn bearings, rotor rub, loose mounting, pulley imbalance
- Fix: Check pulley rotation; replace if rough or noisy; tighten mounting bolts
5. Overheating
- Cause: Overload, blocked vents, internal short
- Fix: Reduce load; clean cooling fins; replace if overheating with abnormal voltage