Product Details

C3963988 XCMG GR2605 motor grader sealing washer

Part Number: C3963988
Type: Sealing Washer / Crush Washer
Compatible System: Cummins electronic controlled high-pressure common rail fuel system and lubrication system
Core Specifications: Designed for high-pressure fuel line/interface sealing; specific dimensions refer to original factory drawings

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Product Details:

C3963988 XCMG GR2605 motor grader sealing washer

C3963988 is an original equipment manufacturer (OEM) sealing washer (also known as a crush washer) for Cummins engines. As a basic sealing component in fuel and lubrication systems, it is made of soft metal. When compressed, it deforms slightly to fill microscopic gaps, preventing leaks of fluids like diesel and engine oil while blocking air and contaminants from entering the system. It is critical for ensuring reliable interface sealing and maintaining stable system pressure.

Technical Parameters

Part Number: C3963988
Type: Sealing Washer / Crush Washer
Compatible System: Cummins electronic controlled high-pressure common rail fuel system and lubrication system
Core Specifications: Designed for high-pressure fuel line/interface sealing; specific dimensions refer to original factory drawings
Sealing Material: Soft metal (easily deformed under pressure for tight seal)
Superseded Part Numbers: 3935172, 3937155
Weight: Approx. 0.001kg (per piece)

Application

Applicable Engines: Cummins 4B3.9, 6B5.9, ISB3.9, ISB4.5, QSB3.9, QSB4.5, B6.7 series electronic controlled engines
Equipment: Commercial vehicles (Dongfeng Tianlong, Tianjin, Foton Auman, Shacman Delong heavy-duty trucks), construction machinery (Komatsu, Sany, XCMG excavators/loaders/motor graders), Cummins B/QSB series industrial generator sets
Installation Location: At engine fuel line interfaces, fuel block interfaces, and high-pressure connections such as fuel pumps/filters, used for sealing between two metal contact surfaces

Common Faults & Troubleshooting

Sealing Failure & Leakage
Causes: Aged/deformed washer, improper installation torque, worn/ contaminated contact surfaces, incorrect washer model.
Symptoms: Fuel/oil seepage or dripping at interfaces with obvious diesel/oil odor; system pressure drop, hard starting, unstable idle, power loss.
Solution: Replace with genuine C3963988 washer; clean contact surfaces of impurities and old sealant; tighten to standard torque; ensure contact surfaces are flat and damage-free.
Air Intrusion in Fuel Path
Causes: Poor sealing, loose interfaces, misaligned installation.
Symptoms: Air bubbles in fuel lines, hard starting, unstable idle, accelerated wear of fuel injectors due to poor lubrication.
Solution: Replace damaged washer; reinstall with aligned interface; bleed air from fuel lines before starting; check for interface damage and replace related components if necessary.
Abnormal Pressure
Causes: Pressure loss due to poor sealing, washer clogging affecting fluid flow.
Symptoms: Fluctuating system pressure, unstable operation, fault light on, reduced efficiency.
Solution: Replace sealing washer; inspect interfaces and lines for deformation/blockage; replace seals and related fluids during maintenance cycles.

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c3955080 xcmg gr2605 motor grader fuel connector

 

1 C3900629 Hexagonal Flange Bolt
2 C3900632 Hexagonal Flange Bolt
3 C3902112 Hexagonal Flange Bolt
4 C3903035 Rope Joint Bolt
5 C3913638 Hexagonal Flange Bolt
6 C3955080 Fuel Connector
7 C3957290 Inspection Valve
8 C3963988 Sealing Gasket
9 C3963990 Sealing Gasket
10 C3963990 Sealing Gasket
11 C4899743 Pipe Clamp
12 C4929065 Hexagonal Flange Bolt
13 C4929619 Plug
14 C4940552 Fuel Supply Pipe
15 4994932 Fuel Return Pipe
16 C68152 Pipe Clamp

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