Product Details

C3957290 XCMG GR2605 motor grader check valve

Part Number: C3957290
Type: Fuel injector return check valve (one-way non-return type)
Compatible System: Cummins electronic controlled high-pressure common rail fuel system
Core Specifications: M12×1.5 thread interface, valve body aperture about 3.5mm, total length about 31mm

Share:

Product Details:

C3957290 XCMG GR2605 motor grader check valve

C3957290 is an original equipment manufacturer (OEM) fuel injector return check valve for Cummins engines. As a key one-way control component in the fuel system, it allows fuel to flow only from the fuel injector return line to the main return line, preventing backflow and air intrusion. It ensures stable pressure in the return line, avoids rail pressure fluctuation caused by backflow, poor lubrication of fuel injectors, and fuel path air intrusion, making it a core accessory to maintain the normal operation of fuel injectors and stable pressure of the fuel system.

Technical Parameters

Part Number: C3957290
Type: Fuel injector return check valve (one-way non-return type)
Compatible System: Cummins electronic controlled high-pressure common rail fuel system
Core Specifications: M12×1.5 thread interface, valve body aperture about 3.5mm, total length about 31mm
Sealing Configuration: Equipped with M12 and M14 sealing gaskets to ensure fuel path sealing
Compatible Materials: Suitable for steel return lines, matches the standard return interface of Cummins engine cylinder head
Weight: About 0.05kg

Application

Applicable Engines:

Cummins ISDE, ISF3.8, ISC, ISL, QSB series, 5.9L (2003-2007 Dodge Ram diesel version), 8.9L (ISC/ISL Tier3) and other electronic controlled engines

Equipment:

Commercial Vehicles: Dongfeng Tianlong, Tianjin, Foton Auman, Shacman Delong heavy-duty trucks, Dodge Ram 2500/3500 diesel pickup trucks
Construction Machinery: Komatsu PC200-8/220-8, Sany SY215 excavator, XCMG LW500 wheel loader, XCMG GR2605 motor grader
Generator Sets: Cummins ISDE, ISF series industrial generator sets

Location:

At the interface of the fuel injector return line on the rear side of the engine cylinder head, connecting the fuel injector return branch pipe to the engine main return line for easy disassembly, assembly and maintenance.

Common Faults & Troubleshooting

Fuel Leakage at Return Line

Causes: Worn valve seat, failed spring, aged or damaged sealing gasket.
Symptoms: Fuel seepage or dripping at the return line interface; unstable engine idle, power loss, increased fuel consumption; abnormal return oil volume when accelerating.
Solution: Replace C3957290 check valve and supporting sealing gaskets; tighten to standard torque during installation to ensure close fit of the sealing surface.

Air Intrusion in Fuel Path

Causes: Poor sealing of check valve, misaligned installation, loose line interface.
Symptoms: Hard engine starting, idle jitter, air bubbles in fuel path, accelerated wear of fuel injectors due to poor lubrication.
Solution: Inspect the sealing performance of the check valve and replace damaged components; reinstall to ensure aligned interface; bleed air from the fuel path before starting the engine.

Abnormal Pressure

Causes: Valve body jamming or failed spring leading to failed one-way conduction.
Symptoms: Unable to maintain fuel rail pressure; engine stalls immediately after starting; fault light on; abnormal operation of fuel injectors.
Solution: Remove the check valve and clean internal impurities; replace C3957290 check valve directly if jamming or spring failure occurs.

Get a personalized quote now

c3955080 xcmg gr2605 motor grader fuel connector

 

1 C3900629 Hexagonal Flange Bolt
2 C3900632 Hexagonal Flange Bolt
3 C3902112 Hexagonal Flange Bolt
4 C3903035 Rope Joint Bolt
5 C3913638 Hexagonal Flange Bolt
6 C3955080 Fuel Connector
7 C3957290 Inspection Valve
8 C3963988 Sealing Gasket
9 C3963990 Sealing Gasket
10 C3963990 Sealing Gasket
11 C4899743 Pipe Clamp
12 C4929065 Hexagonal Flange Bolt
13 C4929619 Plug
14 C4940552 Fuel Supply Pipe
15 4994932 Fuel Return Pipe
16 C68152 Pipe Clamp

*For other spare parts procurement needs, please contact us!

Contact Form Demo